Tracked Mobile Screening Plant for Quarry, Mining & Recycling
The mobile screening plant is track-mounted screening equipment that can separate materials into the required sizes, which is generally used with a mobile crushing plant. As it can move freely in the work field, it is especially welcomed by enterprises and contractors in mining, building materials, metallurgy, water-power engineering, the chemical industry, and municipal waste disposal.
AGICO offers high-capacity mobile screening equipment for aggregate production, mining operations, construction waste recycling, coal processing, and topsoil screening.
Why do you need it?
Core advantages of the mobile screening plant
- The screen’s dimensions and aperture sizes can be adjusted to better suit the needs of the customer in terms of output sizes, material types, and production capacity.
- A high-power motor and an all-steel crawler undercarriage guarantee reliable operation and steady motion.
- The hydraulic folding construction of the crawler-style mobile screening station makes it simple to move and use.
- Great operational flexibility is provided by this crawler-style mobile screening station, which may be incorporated into fixed production lines or utilized in tandem with mobile crushing stations.
Please provide the type of materials and your production capacity, and we will design a suitable screening plan for you.
Various application scenarios of the tracked screener
The tracked screener can adapt to various working conditions and materials
- Quarry: limestone, granite, basalt,
- Mining: iron ore, copper ore, gold ore
- Recycling: concrete, asphalt, brick, and demolition waste
- Coal
- Topsoil
Tracked screen specification
| Item | Specifications | TS 1860 | TS 2160 |
|---|---|---|---|
| Screening system | Screen box dimensions | 1800×6000mm | 2100×6000mm |
| Number of screen layers | 3 | 3 | |
| Feed size | ≤200mm | ≤200mm | |
| Screen hole range | 5-100 mm (customizable) | 5-100 mm (customizable) | |
| Drive mode | Hydraulic motor drive | Hydraulic motor drive | |
| Frame power | Walking chassis | 40th Hydraulic tracked chassis | 40th Hydraulic tracked chassis |
| Frame material | Frame material: Q345 B. Welded ship-shaped frame. | Frame material: Q345 B. Welded ship-shaped frame. | |
| Engine power | 154kW | 154kW | |
| Electric system | Remote control, Schneider components | Remote control, Schneider components | |
| Hydraulic system | Load-sensitive, electro-hydraulic proportional valve assembly | Load-sensitive, electro-hydraulic proportional valve assembly |
| Name of conveyor belt | Specification (Bandwidth × Length) | Discharge height |
|---|---|---|
| Feed belt conveyor | B1000×11.8m | — |
| The first layer of the material conveyor belt machine | B650×5.9m | 2.8m |
| The second layer of the material conveyor belt | B650 × 7.5 m | 3.5m |
| The third layer of the material conveyor belt | B650 × 7.5 m | 3.5m |
| Screened conveyor belt machine | B1000×8.5m | B1000×8.5m |
Working principle
Material Intake and Feeding: A feed conveyor (B1000 × 11.8 m) is used to feed material into the screening station, usually from a crusher.
The crucial step is core screening.
Power Source: Centrifugal force is produced by an electric motor that rotates eccentric weights on the exciter at a high speed.
Screen Motion: The three-deck screen box experiences reciprocating vibration or circular motion due to the centrifugal force.
Material Stratification and Screening: Particles smaller than the aperture pass through the mesh while bigger particles stay on the deck when the material is thrown and falls onto the screen surface. Three decks with different aperture diameters (customizable from 5 mm to 100 mm) are used to achieve multi-stage, exact classification.
Completed Product Transportation and Stacking: Conveyors specifically designed for each of the three decks and the undersize percentage are used to carry and stack classified items.
Mobility and transfer: A wireless remote-controlled 40-ton hydraulic crawler chassis allows for flexible movement and site transfer; however, it is not appropriate for long-distance self-propulsion and needs a flatbed trailer for transportation.
A 154 kW engine powers the entire system; an electrical system allows remote control operation, while a hydraulic system powers conveyor folding and crawler movement.
Mobile Screening Plant vs Fixed Screening Plant
| Item | Mobile | Fixed |
|---|---|---|
| Foundation | No | Yes |
| Mobility | ★★★★★ | ★ |
| Installation | 1 day | 30 days |
| Investment | Lower | Higher |
| Temporary Project | Best | Poor |
FAQ
- What is a mobile screening station? It is an all-in-one, mobile screening unit.
- What materials does it process? Various types of stone with a feed size of ≤200mm; widely used for limestone, river pebbles, concrete, construction waste, etc.
- What is the production capacity? The capacity ranges from 60 to 2,250 tons per hour. Specifically, models TS1860 and TS2160 have a processing capacity of approximately 100–200 tons per hour.
- Can it screen wet materials? Yes. It utilizes a circular vibrating screen that performs well with wet, sticky materials.
- How many screen decks? It comes standard with three decks, allowing for the screening of four different product specifications.
- Can it be paired with a crusher? Yes. It is frequently used in conjunction with tracked jaw crushers, impact crushers, cone crushers, etc.
- How long does installation take? Very little time. The equipment is ready for operation immediately upon arrival; no civil engineering work is required.
- What are the screen dimensions? Aperture sizes are adjustable between 5mm and 100mm; customization is also available upon request.
- What is the engine brand? It is equipped with a 154kW engine.
- What is the delivery lead time? Please consult the sales team for specifics; production and inspection follow standard procedures to ensure timely delivery.
- What is the price? It depends on the model and configuration; please contact the sales team for a real-time quote.
- Are spare parts available? Yes, as the manufacturer, we ensure a full supply.
- Is installation provided? Technical guidance is provided, enabling rapid startup once the equipment arrives on-site.
- Is customization available? Yes, screen dimensions, aperture sizes, and other specifications can be customized.
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